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Control Cable Manufacturer

Control Cable Manufacturers

MEM Industries is a well-known high-quality Control Cable Manufacturer. Our range of Control Cables is specifically designed for carrying signals of low power strength and can operate effectively under severe temperature conditions. These cables are widely used in industrial applications, electrical distribution systems such as sub-stations, generating stations, indoor and outdoor projects, heaters, boilers, and can also be exposed to oil, chemicals, and solvents.

We offer a wide range of Control Cables, including Unarmoured Cables and Flexible Control Cables, which are customizable as per the specifications provided by our clients. Our team of experts ensures that every cable that we manufacture meets the international quality standards and is tested for durability and efficiency.

We take pride in being one of the leading Control Cable manufacturer in India, providing customized solutions to meet the unique needs of our clients. With our commitment to excellence, we have earned the trust and loyalty of our customers, and we strive to continue providing them with the best products and services.

Specifications 

  • Conductor Material : Stranded / Solid Electrolytic Grade Copper/ Aluminium wires having 99.96% purity
  • Insulation: PVC ‘A’  70 deg C / HR PVC ‘C’  85 deg C/ XLPE -90 deg C
  • Laying : Cores are laid up together
  • Inner Sheath: Extruded type / Taped type /PVC-Type ST-1- 70 deg C/ HR PVC-Type- ST-2 90 deg C   with optional feature of  FRLS properties
  • Armouring: Galvanized steel round wire / Flat strip
  • Outer Sheath: Extruded type  /PVC-Type ST-1- 70 deg C/ HR PVC-Type- ST-2 85 deg C  with optional feature of  FRLS properties
  • Voltage grade: 1100 volts
  • Applicable standards: IS : 7098 (Part-1) & IS 1554 (Part-1).

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MEM COPPER CABLE

M.E.M. Industries offers  a wide range of LT PVC insulated power and control cables with copper conductors. The insulation of normal PVC or HR PVC  can be offered. Special purpose FRLS compound for inner as well as outer sheath can be offered on request. Following are the standard constructional  features of PVC  insulated  heavy duty cables as per IS: 1554(Part 1). Mem Industries is the leading company of Control Cable Manufacturer

CONDUCTOR

The conductor is made of electrolytic grade high conductivity annealed copper as per IS:8130-1984

INSULATION

The insulation is suitably compounded PVC applied to the conductors by the extrusion process. For normal application PVC insulation type “A” -70 deg C and for HR PVC insulation type ‘C’ 85 deg C as per IS: 5831-1984

LAYING UP

All multi core cables are laid up  with thermoplastic  filters in the interstice whenever applicable to make the cable circular.

INNER SHEATH

The laid up cores are surrounded by an inner sheath of any of the following types.

  • Extructed PVC
  • Wrapping of plastic tapes.

Single cores cables usually do not have any inner sheath. However the same can be provided as an extra features.

ARMOURING

Depending upon the application these cables can be armoured or unarmoured . When armoured is describe for single core cable for using for A.C. System the cable should be armoured with non-magnetic material. If the single single  cables are to be used in D.C. system, the cables can be armoured with steel wire/strip. Get 100% Authentic manufacturer of control cable in India.

The armouring is applied over the core insulation in case of single-core cables and over the inner sheath in case of multi-core cables .When the calculated nominal diameter over the inner sheath is not more than 13mm ,the amount consists of galvanized steel round wire. In other case, it can be either galvanized round steel wire or galvanized  steel strip. Wires and strips for armouring conform to IS: 3975.

The direction of lay of the armour is always opposite to that of the outer layer of cores.

OUTER SHEATH

The  outer sheath is of suitable grade of PVC compound applied by extrusion method .The colour of the outer sheath is generally black.Outer in a  colour other than black can be supplied for special applications.

OUR MANUFACTURE RANGE

  • Single –core:1.5sq.mm to 1000sq.mm
  • Multi-core:1.5sq.mm to 630sq.mm
  • Control  cables: upto 61 core (1.5/ 2.5 sq.mm)

In addition to the above PVC insulated cables as per international standards can also be manufactured.

COPPER CONDUCTOR  CONTROL CABLES  (UNARMOURED)

PVC INSULATED AND PVC SHEATHED UNARMOURED MULTICORE/1100 VOLTS GRADE  COPPER CONDUCTOR CABLES (1.5sq.mm.and 2.5sq.mm) to IS:1554 (PT I).

No. of cores and cross sectional areaThickness of PVC insulation (nom)Thickness of PVC inner sheath(min)Thickness of PVC outer sheath(nom)Approx ODAprrox. net wt.of cableNormal LengthMax. D.C resistance at 20°cApprpox AC resistance at operating temp 70°cApprox resistance at 50HzApprox capacitance for two adjacent coresCurrent rating
Extrudedwrapped 
No.xmm2mm.mm.mm.mm.mm.Kg/kmMtrKg/kmOhm/kmOh/kmUf/kmAmps.Amps.
2×1.50.80.31.811.5163500/100012.214.50.2140.12320
3×1.50.80.31.812.0185do12.214.50.2140.12117
4×1.50.80.31.813.0218do12.214.50.2140.12117
              
5×1.50.80.31.813.5253do12.214.50.2140.11614
6×1.50.80.31.814.5292do12.214.50.2140.11513
7×1.50.80.31.814.5305do12.214.50.2140.11413
              
10×1.50.80.31.818.0420do12.214.50.2140.11311
12×1.50.80.31.818.5461do12.214.50.2140.11210
14×1.50.80.30.31.818.5485do12.214.50.2140.11110
              
16×1.50.80.31.819.5506do12.214.50.2140.1119
19×1.50.80.32.021.0601do12.214.50.2140.1109
24×1.50.80.32.024.0738do12.214.50.2140.198
              
27×1.50.8 0.32.024.5810do12.214.50.2140.198
30×1.50.8 0.32.025.0878do12.214.50.2140.197
37×1.50.8 0.32.027.01040do12.214.50.2140.187
              
2×2.50.90.31.813.0213do7.48.710.2040.13227
3×2.50.90.31.813.0248do7.48.710.2040.12724
4×2.50.90.31.814.5289do7.48.710.2040.12724
              
5×2.50.90.31.815.5595do7.48.710.2040.11815
6×2.50.90.31.816.5605do7.48.710.2040.11815
7×2.50.90.31.816.5610do7.48.710.2040.11815
              
10×2.50.90.31.821.0615do7.48.710.2040.11815
12×2.50.90.31.821.5623do7.48.710.2040.11714
14×2.50.90.321.5673do7.48.710.2040.11613
              
16×2.50.90.323.0744do7.48.710.2040.11513
19×2.50.90.324.0857do7.48.710.2040.11412
24×2.50.90.327.5890do7.48.710.2040.11311
              
27×2.50.90.328.31170do7.48.710.2040.11210
30×2.50.90.329.51279do7.48.710.2040.11210
37×2.50.90.332.01577do7.48.710.2040.1119

Copper conductor Control Cables (Armoured)

PVC insulated  and PVC Sheathed Armoured multicore650/1100   V grade copper control cables (1.5 sq.mm & 2.5 sq.mm)

Copper conductor Control Cables (Armoured)

TABLE-2

PVC insulated and PVC sheathed armoured   Multicore/1100 volts Grade

Copper Conductor control cables (1.5 sq.mm & 2.5 sq.mm)to Is :  )554(P+I)

Type No. of cross & sectional area Thickness of PVC insulation (nom) Thickness of inner sheath (min) Armouring Thickness of PVC outer sheath (Nom) Approx Approx net wt. of cable Normal packing length MAX.D.C  Resistance at 20 deg C Approx resis­tance at operating temp-70 deg C Approx reactance at 50hz Approx capaci tance for adja cent corees Current Rating
Extruded wrapped Flat strip Round wire dia In ground In air
  No. x mm mm. mm. mm. mm. mm. mm. mm. Kg/km Mtrs. Ohms/km Ohms/km Ohms/km Uf/km Amps. Amps.
  2×1.5 0.8 0.3     1.40 1.24 15.0 430 500/1000 12.1 14.5 0.126 0.14 22 18
  3×1.5 0.8 0.3         – 1.40 1.24 15.5 448 do 12.1 14.5 0.239 0.1 21 17
YWY                                
                               
5×1.5 0.8 0.3 1.40 1.24 17.0 560 do 12.1 14.5 0.239 0.1 16 14
6×1.5 0.8 0.3 1.40 1.24 18.0 600 do 12.1 14.5 0.239 0.1 15 13
7×1.5 0.8 0.3 1.40 1.24 18.0 625 do 12.1 14.5 0.239 0.1 14 13
                                 
  10×1.5 0.8 0.3 4.0×0.8 2.0 20.0 690 500 12.1 14.5 0.239 0.1 13 11
  10×1.5 0.8 0.3 4.0×0.8 2.0 20.0 716 do 12.1 14.5 0.239 0.1 12 10
  14×1.5 0.8 0.3 4.0×0.8 2.0 20.5 730 do 12.1 14.5 0.239 0.1 11 10
                                 
YFY 16×1.5 0.8 0.3 4.0×0.8 2.0 21.5 780 do 12.1 14.5 0.239 0.1 11 9
19×1.5 0.8 0.3 4.0×0.8 2.0 22.5 870 do 12.1 14.5 0.239 0.1 10 9
24×1.5 0.8 0.3 4.0×0.8 2.0 25.5 1060 do 12.1 14.5 0.239 0.1 9 8
                               
27×1.5 0.8 0.3 4.0×0.8 2.0 26.0 1150 do 12.1 14.5 0.239 0.1 9 8
30×1.5 0.8 0.3 4.0×0.8 2.0 27.0 1240 do 12.1 14.5 0.239 0.1 9 7
37×1.5 0.8 0.3 4.0×0.8 2.0 29.0 1410 do 12.1 14.5 0.239 0.1 8 7
                               
  2×2.5 0.9 0.3᾽ 1.40 1.8 16.0 486 do 7.41 8.71 0.204 0.15 32 27
YWY 3×2.5 0.9 0.3᾽ 1.40 1.8 17.0 539 do 7.41 8.71 0.204 0.15 37 24
4×2.5 0.9 0.3᾽ 1.40 1.8 17.5 608 do 7.41 8.71 0.204 0.15 37 24
                               
5×2.5 0.9 03᾽ 1.40 1.8 19.0 677 do 7.41 8.71 0.204 0.15 23 19
6×2.5 0.9 0.3᾽ 1.40 2.0 20.5 780 do 7.41 8.71 0.204 0.15 21 18
7×2.5 0.9 0.3᾽ 1.40 2.0 20.5 608 do 7.41 8.71 0.204 0.15 20 17
                               
  10×2.5 0.9 0.3 4.0×0.8 2.0 22.0 800 do 7.41 8.71 0.204 0.15 18 15
  12×2.5 0.9 0.3 4.0×0.8 2.0 22.0 860 do 7.41 8.71 0.204 0.15 17 14
  14×2.5 0.9 0.3 4.0×0.8 2.0 23.5 966 do 7.41 8.71 0.204 0.15 16 13
                                 
  16×2.5 0.9 0.3 4.0×0.8 2.0 24.5 1048 do 7.41 8.17 0.204 0.15 15 13
  19×2.5 0.9 0.3 4.0×0.8 2.0 25.5 1176 do 7.41 8.17 0.204 0.15 14 15
  24×2.5 0.9 0.3 4.0×0.8 2.0 29.5 1456 do 7.41 8.17 0.204 0.15 13 11
                                 
YFY                                
27×2.5 0.9 0.3 4.0×0.8 2.0 30.0 1554 do 7.41 8.71 0.204 0.15 12 10
30×2.5 0.9 0.3 4.0×0.8 2.0 32.0 1718 do 7.41 8.71 0.204 0.15 12 10
37×2.5 0.9 0.3 4.0×0.8 2.0 34.0 2004 do 7.41 8.71 0.204 0.15 11 9

Multi-Conductor Control Cable Manufacturer

As a leading Multi-Conductor Control Cable Manufacturer, M.E.M. Industries provides robust solutions for precise control and automation. Our multi-conductor control cables are engineered to transmit signals accurately, ensuring the integrity of your control systems.

Specifications:

  • Conductors: High-purity copper for excellent conductivity.
  • Insulation: Durable material to protect against environmental factors.
  • Sheath: Protective outer sheath for added durability.
  • Temperature Range: Designed to operate efficiently within a wide temperature range.

Features:

  • Accuracy: Ensures precise signal transmission.
  • Durability: Resistant to mechanical wear and environmental conditions.
  • Reliability: Consistent performance in demanding applications.

Flexible Control Cable Manufacturer

M.E.M. Industries is a renowned Flexible Control Cable Manufacturer, offering cables that are essential for accurate control operations. Our flexible control cables are meticulously designed to provide reliable performance, ensuring the accuracy and flexibility of your control systems.

Specifications:

  • Conductors: High-quality copper conductors.
  • Insulation: Premium insulation for maximum protection.
  • Sheath: Robust outer sheath to withstand harsh conditions.
  • Temperature Range: Capable of operating in extreme temperatures.

Features:

  • Flexibility: Easy to install and manage in various setups.
  • Durability: Resistant to mechanical wear and tear.
  • Reliability: Consistent and accurate signal transmission in all conditions.

Why Choose M.E.M. Industries?

  • Expertise: We have extensive experience in manufacturing control cables.
  • Quality: Our products are rigorously tested to ensure they meet the highest standards.
  • Innovation: We continually innovate to provide the best solutions for our clients.
  • Support: Our dedicated team is always available to assist with your specific needs.